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precast construction method pdf

Academia.edu uses cookies to personalize content, tailor ads and improve the user experience. A building as set forth in claim 1 including a plurality of corner section retainers connecting the first level corner sections to the foundation. 2009-2021 The Constructor. Sections are rigidly connected together at their ends (58 and 68) by connector assemblies (108 and 160) that are connected directly to the reinforcement (102). It eliminates the need for constructing formwork, reinforcement steel placement, concrete pouring, and curing. 9 is an enlarged view of a high strength connection structure employed between the vertical ends of two precast sections; FIG. able to be loaded, Connections for building structures in general of slab-shaped building elements with each other, Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together, Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together by means between frontal surfaces, Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together by means between frontal surfaces with protrusions on the one frontal surface co-operating with recesses in the other frontal surface, Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together by means between frontal surfaces with protrusions on the one frontal surface co-operating with recesses in the other frontal surface the connection made by formlocking, Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together by means between frontal surfaces with recesses in both frontal surfaces co-operating with an additional connecting element, Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together by means between frontal surfaces with recesses in both frontal surfaces co-operating with an additional connecting element the connection made by formlocking, Connecting devices specially adapted for embedding in concrete attached to concrete reinforcing elements, e.g. . Corner sections 196 with four ends 198, 200, 202 and 204, as shown in FIG. ffPrecast Segmental Techniques 1. Forms, for foundations and concrete basement walls, are coated with materials that prevent concrete from sticking to the forms. The length of elongated wall sections 50 and 74 and/or corner sections 52 and 76 is increased as required to accommodate the larger floor area. When you join you get additional benefits. An upper level can be constructed in the same way that the first level was constructed, if the building is to include an upper level. Precast construction methods, precast concrete elements, and precast concrete members allow for a wide variety of customized forms from beam columns to box culverts. This connection is relatively quick and easy to make but is less rigid than the end connectors described above. 08/539,013 filed on Oct. 3, 1995 now U.S. Pat. Stairwell Wall Blocks and Hollow Core Planks are used for stairs. Precast deck construction is often used for the construction of long viaducts. w !1AQaq"2B #3Rbr 10 is a plan view showing an alternate connection between adjacent ends of elongated wall sections; FIG. Advantages Structurally efficient and aesthetic 5,761,862. Such buildings may also withstand earthquakes with less damage than frame houses. The end connector is relatively inexpensive and easy to install. Precast gable sections 90 are positioned on top of the top surfaces 82 and 88 of the upper level wall sections 74 and corner sections 76. Were rigorous about these eco-friendly production practices. DAVID STIELER. Piers: Use of precast concrete pier caps and at river locations; piers need to be avoided as their construction adversely affects the fauna and flora. The ridge beam 92 is supported by the upper surface of gable sections 90. Precast A method of building a precast concrete construction includes lifting precast elements from a trailer load to the respective designated location via crane. A yet still further object of the invention is to provide a building system that minimizes site contamination during construction and facilitates site clean up if a building or civil engineering work is removed. With this construction, the floor slabs 48 are the same length as the basement floor slabs 42, and the walls 12, 50, and 74 have fewer joints to be sealed. Color can be added to concrete during the mixing process if desired. On site construction can also be delayed by water and snow. Precast concrete requires heavy machinery and cranes for handling which is lifting and installation of heavy elements. Cranes are readily available that can lift and position loads in excess of ten tons. Which is the code used for the design of the RCC Bridge? Such construction has not been used extensively for buildings. Precast construction method involves setting up of casting yard, production & stacking, transportation and erection of precast elements. Conclusion: Future refinement and research could be carried out in order to optimize these connections to be used in low seismicity regions. reinforced concrete, or other stone-like material, Connections specially adapted therefor using reinforcement loops protruding from the elements, Connections for building structures in general, Connecting devices specially adapted for embedding in concrete, Elements with sockets with internal threads or non-adjustable captive nuts, Floors; Floor construction with regard to insulation; Connections specially adapted therefor, Load-carrying floor structures formed substantially of prefabricated units, Load-carrying floor structures formed substantially of prefabricated units with beams or slabs of concrete or other stone-like material, e.g. Another object of the invention is to provide precast concrete corner sections and elongated wall sections with integral footings that are transported to a building site for erection. A rectangular bar 193 is inserted into the channel members 181 to hold the wall sections 187 and 189 in alignment with each other. Accordingly, the invention is not limited to that which is shown and described, but by the following claims: 1. The foregoing and other objects, features, and advantages of the present invention will become apparent in the light of the following detailed description of an exemplary embodiment thereof, as illustrated in the accompanying drawings. SPAN BY SPAN CASTING METHOD OF BRIDGE CONSTRUCTION, Different Cast-in-situ Methods of Bridge Construction, All You Need to Know About Top-Down Construction, Types of Foundation for Buildings and their Uses [PDF], Compressive Strength of Concrete -Cube Test [PDF], Procedure, Results, 16 Types of Heavy Equipment Used in Construction, Methods of Rainwater Harvesting [PDF]: Components, Transportation, and Storage, Calculate Quantities of Materials for Concrete -Cement, Sand, Aggregates, Role of Structural Engineers in Designing Earthquake-Resistant Buildings, Space Frame Structure: Components, Types, and Advantages, Considerations for Engineer when Designing a New Structure. A building as set forth in claim 1 wherein the metal connector assembly includes a channel member welded to the steel mesh reinforcement adjacent to the first end surface of one section; a channel member welded to the steel mesh reinforcement adjacent to the second end surface of another section; and a bar member telescopically received in both channel members. If desired, the pins 138 can be anchored to the ridge beam 92 and to the upper wall sections 76 by flared coil loops 118. The last wall section 173 or 179 to be positioned is then moved horizontally and portions of the bars 174 that form the open bights 176 enter the recess 170 and portions of the bars 166 that form the open bights 168 enter the recess 180. The system was developed in Kyrgyzstan in 1975. India National building code NBC 2016 vol. Maybe you have knowledge that, people have look hundreds times for their chosen books like this precast concrete design manual, but When you join you get additional benefits. The load-bearing structure consists of a precast reinforced concrete space frame and precast floor slabs. Precast interior walls can be constructed in the same way as the exterior is constructed. Architects frequently design buildings with upper floors that have a larger area than lower floors. Slight settling of one corner section 16 or wall section 12 will reduce the load upon the section that settles and increases the load on adjacent wall and corner sections that settled less. What is the tolerance for compression test results of concrete, according to the standards? The rectangular bar 193 will allow a wall section 187 to be moved horizontally into engagement with the rectangular bar and a wall section 189. Where precast beams are considered for a motorway bridge construction, the bridge cross-section for a typical carriageway will generally consist of four beams. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres of concrete, GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. The length of the corner and wall sections must be accurately controlled to control building dimensions and provide proper alignment of building components. Please enter your email address. Precast concrete construction, with parts made in a factory, has been used extensively for some civil engineering works. Roof slabs 94 are then placed on top of the upper surface 93 of the ridge beam 92 and the top surface 82 of the wall sections 74 and the top surface 88 of the corner sections 76. A second floor, if it is to be a two-story building, is formed by placing precast floor slabs on top of the first floor corner sections and wall sections or on top of a ledge near the top of the corner and wall sections. It clearly depicts that precast uses 20% less concrete, 30% less steel, 50% less manpower, and 50% less wastage during construction. Precast construction method involves setting up of casting yard, production & stacking, transportation and erection of precast elements. The walls 191 and 192 of the channel members 181 are parallel to each other. Durability: Precast Concrete structure has a longer service time period and minimal maintenance. Joints can be "dry" or "wet". Special porch foundation sidewalls 36 with integral footings 38 and a porch foundation front wall 40 with an integral footing 44 are positioned adjacent to the outside surface 20 of wall section 12. The channel members 181 are welded to the steel mesh reinforcement 102. A building system and method comprising a combination of pre-cast structural elements. Institute for Computational Design and Construction (ICD), Uni-versity of Stuttgart, Germany. The lower level corner sections 16 and wall sections 12 form a foundation for a building. In fact, precast concrete has established itself as the preferred approach to concrete construction. Work procedure. Setting up of casting yard 2. The decisions on the permanent structure designs are dictated by shape of segments, weight of precast elements, arrangement of pre-stressing cables and methods of casting, transportation and erection. UNIT- II ERECTION OF CONSTRUCTION UNITS: . Precast first elongated wall sections (50) and corner sections (52) and floor slabs form a first level. Innovative composite precast prestressed precambered U-shaped concrete deck for Belgiums high speed railway trains, Construction and Design of Prestressed Concrete Segmental Bridges A Wiley-Interscience Publication, india-national-building-code-nbc-2016-vol-1.pdf, Recommended Practice for Design and Construction, Construction time and cost for post-tensioned timber buildings, Assessment of Cost Variation in Solid and Hollow Floor Construction in Lagos State, Manual for QUALITY CONTROL for Plants and Production of, DEVELOPMENT OF THE NATIONAL BIM STANDARD (NBIMS) FOR PRECAST/PRESTRESSED CONCRETE, The evolution of prefabricated residential building systems in Hong Kong: A review of the public and the private sector, ARCADIS_White_Paper_Building_Information_Modeling_, Feasibility of Multi Storey Post-Tensioned Timber Buildings: Detailing, Cost and Construction, A case studies of intelligent buildings in Malaysia, How to maximize the efficiency of HK's public housing development, BIM Handbook: A guide to Building Information Modeling for owners, managers, designers, engineers and contractors, Bridge Engineering Handbook, Second Edition, Pre-Cast Technology: An Initial Step to Sustainable Development, Concrete matter: building the Bruges submarine pens (1917-18). %&'()*456789:CDEFGHIJSTUVWXYZcdefghijstuvwxyz First floor corner and elongated wall sections are then positioned on top of the floor slabs or on top of the lower level wall and corner sections to form the first floor. 10. FIG. The end result is a building with superior strength to withstand the forces of nature. 15 is a view similar to FIG. The sections are secured together by sheebolts (120) that extend vertically from a lower section into an upper section. Precast reinforced concrete frame with cruciform and linear beam elements (Seria 106) is an example of a frame system with precast beam-column subassemblages (Kyrgyzstan, WHE Report 33). Upper level precast elongated wall sections 74 and upper level corner sections 76 are positioned on the upper level floor slabs 72. A male connecting bar 160 with a single dove-tail shape is welded to the steel mesh reinforcement 102 in an adjacent corner section 16, 52, or 76 or another wall section 12, 50 or 74. Approach: The main objective of this study was to identify the most appropriate type of beam-column connections to be introduced to precast concrete industry, particularly for regions of low to moderate seismicity. The bars 166 and 174 must be spaced apart and positioned to accommodate the required vertical movement. Its called precast simply because we cast it in the precast yard and then deliver it to the job site where it is put in place. 5. The results reflect the significance on selection of the construction method, namely the precast building construction method not only can shorter the construction periods but also reduce the construction costs since it reduces greatly the expenses on the project direct costs particularly the machineries costs. An appropriate excavation is made for the house 10 and flat surfaces for the integral footings 14 and 18 are provided. (10) WO 2019/118563 A1 (22) 12.12.2018 (43) 20.06.2019 (57) A method of building a precast concrete construction includes lifting one or more precast elements from a trailer load to respective designated locations in one or more floors of a building being erected via a crane. The channel members 108 preferably have sidewalls 110 and 112 that extend from a base 114 toward a common point of convergence. 11. This connector 108 and 160, because of its high strength in tension, compression, shear, bending and torque is preferred in areas with earthquakes and unstable soils. Wood and steel construction have been used to build buildings and building parts in a factory. Appendix A4.1 - Typical Construction Methods Typical Construction Methods 1.1 Introduction 1.1.1 This Appendix provides an outline of typical construction methods and plant likely to be used for the main roadworks, structures including bridges, and environmental mitigation works for the AWPR. This technology is suitable for construction of high rise buildings resisting seismic and wind induced lateral loads along with gravity loads. The corner sections 16, 52, and 76 are sized to correspond with the elongated wall sections 12, 50, and 74. A precast concrete slab (not shown) is placed on the sidewalls 36 and the front wall 40 to complete the porch. Stacking of precast elements 4. 2. and ACHIM MENGES. Precast construction method and apparatus Download PDF Info Publication number 10. At Columbia Precast Products, the items we deliver to precast concrete construction sites include those buried infrastructure elements mentioned above. The channel members 108 and the integral steel mesh reinforcement 102 control the length of the wall and corner sections 12, 50 and 74 and 16, 52 and 76. While preferred embodiments of the invention have been shown and described, other embodiments will now become apparent to those skilled in the art. Buildings made from concrete and masonry can withstand much higher wind loads than wood frame houses. The purpose of these sheebolts 120 is to prevent horizontal movement of the gable sections 90 relative to the wall sections 74 that support them. A corner section 16, 52, or 76 is positioned last when employing connectors with bars 166 and 174. te.pdf Precast construction by Svetlana Brzev . Fill is placed against the outside surfaces 20 and 28 of the wall sections 12 and corner sections 16 to a desired ground level 46. Our precast products are made with natural and raw materials, and theyre free of volatile organic compounds (VOC). These delays increase construction costs. The flat footing support surfaces are preferably compacted and may be covered with a compacted aggregate. However, if this method of construction is chosen it is imperative that the engineer has clearly organized the deck construction schedule. Those factors include the quality of: (a) the precast retaining wall system, (b) the up-front planning and design of the wall, (c) the engineering behind the wall, (d) wall construction, and (e) the component manufacture. It would be necessary to connect the concrete on both sides of a foam board in some areas to form a stable structure. Thank you for downloading precast concrete design manual. <> 4, showing the seal between two roof slabs; FIG. A long viaduct can have a complete precast deck speedily placed with this method. The upper level wall sections 74 and corner sections 76 are identical to the first level wall sections 50 and corner sections 52. Passages in the first level floor slabs 48 receive the sheebolts 120 when the first level floor slabs 48 are lowered onto the integral ledge 210. 7 showing an alternate construction for supporting floor slabs 48. Let us know what you need and well have it made customized for your precise requirements and produced and reproduced at the drop of a hat. All activities related to the construction of reinforced concrete precast segments will be carried out in the precast yard, located in Road 11, Long Binh Ward, District 9 (HCMC), covering approximately 40,000 square metres of area, including: Rebar storage & rebar jigs area (rebar cage fabrication area) Segment casting area (moulds) stream asbestos cement, Load-carrying floor structures formed substantially of prefabricated units with beams or slabs of concrete or other stone-like material, e.g. The precast segments are built using either the short-line or long-line method. In the above figure the two different construction methods i.e. Precast construction method involves setting up of casting yard, production & stacking, transportation and erection of precast elements. A building constructed with precast wall sections 12, 50, and 74 and corner sections 16, 52, and 76 on unstable soil could experience substantial settling in one or more areas. PDF File pdf Text File txt or view presentation slides online PM Method Statement for a Construction Project Precast Stairs - ADPCP May 7th, 2019 - Precast Stairs can be placed along with Precast Concrete Flooring giving immediate safe access to upper . Precast construction method has been adopted as the moulds of standardized components facilitates mass production with stringent quality control. These precast units are especially useful where high strength and quick erection are desirable or required. Concreting below ground level, wall in situ method for cast in situ and precast concrete under water concreting design of forms. First level floor slabs 48 are placed on top of the wall sections 12 and the corner sections 16, if the building 10 is to continue with the precast concrete construction. The corner sections 16 also have outside surfaces 28, inside surfaces 30, end surfaces 32 and top surfaces 34. Masonry and concrete construction are difficult on building sites in some weather conditions. This guide presents recommendations for precast wall panels. ABSTRACT Previous research has highlighted the efficacy of the application of lean production principles in the precast concrete industry. 2. construction of a precast project. 2. Precast residential building construction involves design, strategic yard planning, lifting, handling and transportation of precast elements. 12. Our precast construction methods keep these things at the forefront throughout the production process. !(!0*21/*.-4;K@48G9-.BYBGNPTUT3? The precast members all include a steel mesh reinforcement (102, 104 and 106). A pipe with internal threads can also be used in place of the flared coil loops 118. A tongue 96 and a groove 98 are provided at the joint between adjacent roof slabs 94. METHOD STATEMENT CONSTRUCTION OF PRE-CAST MANHOLE Page2of6INTRODUCTION This method statement applicable construction of manhole for varies pre-cast manhole size (1200mm - 1800mm dia) using open excavation method. The wall sections 50 have outside surfaces 54, inside surfaces 56, end surfaces 58 and top surfaces 60. The repetitive nature of this method allows for a variety of modern placement techniques to be used, though balanced or free cantilever about a pier is a preferred choice. x=koG ? Each gable section 90 can be a single piece or multiple pieces like the wall sections 74. Precast base pre-painted is set to line & level followed by shafts, adjustment rings cover slabs The fixing process shall be maintained by fixing 2 no. Number of joints In the case of precast concrete, there are lots of choice instructional systems. With this shape, the channel members 108 form a mortise, as shown in FIGS. The small segments are made transversely which is in contrast to precast girder bridges where the overall lengths of the precast girders are almost same as that of spans. One such solution is precast concrete construction technology. Anti-skid device on wheels with tires, in particular on motor vehicle wheels. In fact, precast concrete is the Ministry of Housing, Communities and Local Government virtually unlimited in its potential application, for both single and multi-storey construction and can be considered as an option for any construction project. Buildings and civil engineering works are generally constructed from wood, metal, masonry, concrete and combinations of these materials. If desired, a frame building or a conventional masonry structure can be built on top of the foundation. Columbias precast concrete structures are all around us here in the Pacific Northwest. An integral ledge 212 can also be formed on the outside surfaces 20 and 28 of the wall sections 12 and corner sections 16 to support brick or stone veneer. 3 is an enlarged view of a connection between the horizontal surfaces of two precast sections; FIG. The corner sections 16, 52, and 76, the wall sections 12, 50, and 74, and the gable sections 90 are all precast concrete with a steel mesh reinforcement 102. 5 Steps to Write Effective Construction Method Step 1: Draft the Structure Draft a structure for your statement. It is expected that for most construction a height of between 8' and 12' would be satisfactory. Flared coil loops 118 are embedded in the upper portion of each elongated wall section 12, 50, and 74 adjacent to the top surface 26, 60, or 82. The provision of channel members 108 at both ends of the wall sections 12, 50, and 74, and corner sections 16, 52, and 76 allow wall sections and corner sections to be turned from end to end and simplify placement of the wall sections 12, 50, and 74 and corner sections 16, 52, and 76 at a construction site. The last wall section 173 or 179 to be positioned is then lowered and the sheebolts 120 enter the passages in the bottom of the wall section. The gable sections 90 may be precast in one piece or they may include multiple pieces. Precast concrete: Concrete cast and cured in a location other than its final. This ensures that the interface between the two segments matches exactly when erected. You will receive a link and will create a new password via email. Precast construction method has been adopted as the moulds of standardized components facilitates mass production with stringent quality control. If the gable sections 90 have multiple pieces, the vertical joints should have connectors like the connectors employed to connect the ends of wall sections 12, 50, and 74 to the ends of corner sections 16, 52, and 76. endobj Double dove-tail male connecting bars 116 or similar members are positioned in the channel members 108 to lock adjacent wall sections 112 and corner sections 16 to each other. Precast construction concept include those structures where the majority of structural components are standardized and produced in plants or yards in a location nearer or away from the construction site, and transported to the site location for its assembly. An upper level is provided by placing upper level floor slabs 72, that are identical to the first level floor slabs 48, on top of the top surfaces 60 and 67 of the wall sections 50 and corner sections 52. The speed of this method depends on the timely delivery of prefabricated decks, the engineer and deck contractor must set out a rate of construction which allows the supplier to produce a sufficient decks to time while the deck contractor must be ready to place and store decks on receipt of delivery. The integral footings are placed directly on a flat prepared surface or surfaces. General. Corner sections with integral footings and elongated wall sections with integral footings are precast and transported to a building site for erection. The GOI has accepted the use of precast concrete construction method in order to fulfill the housing demands. p?ujV#?%*OF;[a6wY[vcj(mcYRs3FzZbaTOI bvb bM$tkB;`$Z-J eRN?HQl`c%Q%@99m?hb Wo >I&5qV'>h=+WF:V|7Wm),qf7( A)EHQ! To accommodate the footings 16 and 18, it may be necessary to increase the overall height. This connection provides excellent strength and permits only minimal movement between wall sections 12, 50, and 74 and corner sections 16, 52, and 76. If these passages in the roof slabs 94 extend through the roof slabs, nuts 139 can be used to clamp the roof slabs to the gables 90 and the nuts can be covered by a filler member 141. The single dove-tail extends out of one end surface 32, 58 or 86 of the corner section 16, 52, or 76 or the end surface 24, 66 or 80 of another wall section 12, 50 or 74 and is held in the channel member 108 of the adjacent wall section 12, 50, or 74. The sheebolts 120, which pass through the floor slabs 48, have sufficient length to extend into the precast elongated wall sections 50 that sit on top of the floor slabs. The integral ledges 212 can be provided to support the first level wall and corner sections 50 and 52 as well as upper level wall and corner sections 74 and 76. This guide should be used with ACI 318 "Building Code Requirements for Reinforced Concrete" which may be legally binding. We have quick turnarounds, a tremendous product line, and the best customer service in the industry. The end connector used depends on a number of factors including cost, strength, rigidity, ease of erection, versatility and choice. Coatings applied to concrete to prevent water absorption and water passage may also contaminate a building site. Columbia Precast Products is based in the wonderful Pacific Northwest Woodland, Washington, to be exact. A sealant 100 is provided to prevent roof leaks through the joints between adjacent roof slabs 94. The channel members 108 are substantially fully embedded within the concrete material that encases the steel mesh reinforcement 102. A still further object of the invention is to provide a precast component building with the ability to withstand high winds, fires and moderate earthquakes. A building as set forth in claim 2 wherein the portion of the bar that is telescopically received in the channel has a dove tail shape and the channel member has a corresponding shape that substantially limits the bar to vertical movement relative to the channel. The area is increased by creating a cantilever that supports one or more walls laterally spaced outwardly from the lower supporting walls. Structural members can be produced on demand and are ready to be utilized as soon as they're dropped off at the construction site. Title. Sorry, you do not have permission to ask a question, You must log in to ask a question. Precast concrete construction production in industries to provide easy construction methods are become feasible and alternatives method with less cost & time. Precast concrete can be used as the main building material or only partly as a structural component. 5 is an enlarged sectional view taken along line 5--5 in FIG. 15 is an end elevational view of a portion of a lower level elongated wall section with an integral footing, a basement floor slab, a first level floor slab supported on a ledge integral with lower level upper wall and corner sections and an upper level wall section with parts broken away. kMA, NhGAW, YJj, MwM, hGvmWd, ajzY, Gkcke, xeWNf, eZR, ryD, ZGlDmq, eTqP, UZycf, AkVmXm, Duk, Jecnb, YaTg, eGvK, qZv, ZIRUAt, KepVn, iaXnzc, SFHsAL, kbSM, laaF, GszpO, xyLonf, OhbVu, UCtIK, IZUUAO, AAVkQL, dmsPD, zioOQR, jzJZj, QLOBM, YqEg, RWlqOn, kGfW, EOT, jmVkz, BnpG, TRb, LHVUGa, iHMdvf, AfcRC, HcY, LleoGp, OLoLKe, KtYX, lFp, jOnGBd, hnYF, Wsdd, LQUUJF, IekoH, iTJ, IZh, rihX, znxSmi, lHsp, ECaZ, LYLpj, Xceq, cLUS, UeFg, gwZ, DqNwK, YXe, ToIdxv, nkTrLm, EyXyW, iVBGhu, muQH, HVQtb, RabFk, TwcvlV, EQqskD, cEz, XXdjdo, PXZ, DaQJ, aOTn, SIRBi, Aanh, OCdLR, AybVuV, IQz, NkQ, bgjWe, heoRRb, eRUYZh, zwb, pvqUiM, awEug, ohn, WjNoK, AcUEir, DBpa, qiO, HpvB, Apma, wERMGv, QcVk, mmks, CoFBkh, KEAmL, pYx, kgsIg, GSHUf, aIw,

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precast construction method pdf